Safety and Loss Control Manual

Industrial Safety

General Shop Safety

It is not possible to detail all the risks involved with shop work. However, it is possible
to foresee many hazards by carefully planning each job. To prevent accidents, utilize your knowledge, training, and common sense. Evaluate potential sources of injury, and
attempt to eliminate hazards. Follow these guidelines for general shop safety:

Refer any questions regarding shop safety to the Safety and Environmental Health Office, 777-3341.

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Confined Space

A confined space can be defined as any space that meets the following criteria:

Permit-required confined spaces can be defined as those confined spaces meeting one or more of the following characteristics:

Supervisors are responsible for surveying areas under their supervision to identify any confined spaces that might exist. They are also responsible for informing persons in their area of confined spaces through the use of signs or other effective means of notification. This will help prevent unauthorized entry.

Once either type of confined space is identified, the decision needs to be made as to whether or not employees will be expected to enter the confined space. In cases where employees are not meant to enter confined spaces, measures need to be put in place to prevent unauthorized entry.

If employees are expected to enter either type of confined spaces, departments must have a written permit-required confined space entry program. The written program will outline all of the specific requirements that must be in place prior to, and during, a permit-required confined space entry as outlined in the OSHA regulations pertaining to confined spaces. Some of the requirements that would be included in this plan include, but are not limited to:

Unless trained and authorized to do so, no person may enter a confined space on University property, or on facilities and grounds operated by the University of North Dakota.

The requirements for safe entry into permit-required confined spaces are quite comprehensive, and involve significant commitment from both management and front-line employees.

If it can be demonstrated that the only hazard associated with the entrance into a confined space is the potential for a hazardous atmosphere and that potential can be removed by artificial ventilation, the permit-required confined space can be downgraded to simply a confined space. Air sampling data must be collected to confirm that that hazard has been adequately removed. In such cases, entry into the confined space can be done with less extensive safety precautions, namely training, artificial ventilation, and pre-entry air monitoring.

For assistance in determining whether or not any confined spaces exist in your workplace, or to obtain a permit-required confined space checklist, please contact the Safety and Environmental Health Office at 777-3341 or visit www.safety.und.edu

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Fall Protection

OSHA fall protection requirements vary between general industry and construction standards. OSHA general industry standards require fall protection at four feet, while construction standards require protection at six feet.

Protection against falls must be provided when working on elevated surfaces or when adjacent to a lower level when a four foot or more fall hazard exists. Fall arresting systems are often used when fall hazards cannot be controlled by guardrails, floors, nets, and other means.

Personal fall arrest systems are used to stop someone in a fall. Personal fall arrest systems consist of an anchorage, connectors, a body harness, and may include a lanyard, deceleration device, lifeline, or suitable combinations of these items. These systems are designed to stop a free fall of up to four feet while limiting the forces imposed on the wearer.

Fall protection must be considered whenever work is performed in an area four feet above its surroundings. Fall protection must be provided through the use of guardrail systems, safety net systems, or personal fall arrest systems. Where it can be clearly demonstrated that the use of these systems is infeasible or creates a greater hazard, a fall protection program that provides for alternative fall protection measures may be implemented.

Work surfaces should be kept clear of material and debris.

Ramps, runways, and other walkways must be guarded to prevent individuals from falling four feet or more. Some ramps, runways, or walkways may require more stringent guarding as required by applicable codes.

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Hand Tools/ Power Tools

Hand tools are non-powered. They include anything from axes to wrenches. The greatest hazards posed by hand tools results from misuse and improper maintenance.

When using hand tools, the following apply:

Power Tools

Power tools can be extremely dangerous if they are used improperly. Common accidents
associated with power tools include abrasions, cuts, lacerations, amputations, burns, electrocution, and broken bones.
When working around power tools, you must wear the necessary personal protective equipment and avoid wearing loose clothing or jewelry that could catch in moving machinery. In addition to the general shop guidelines, the following apply when working with power tools:

For further information, contact the Safety and Environmental Health at 777-3341.

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Ladders

When working with ladders, follow these guidelines for safe usage:

When climbing or working on ladders:

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Lockout/Tagout

The key to protection from energy sources is a proper lockout/tagout procedure. De-energizing machines that use electricity, compressed gases, steam, hydraulics, spring tension, or other sources of energy prevents you from being exposed to serious and life threatening situations. Such accidental exposures can cause severe scalding or burns, extremities or clothing to get caught in a machine's moving parts, or fatal shock.

Do not service or perform maintenance on machines or equipment until all forms of energy are properly controlled. Departments performing lockout/tagout operations must have written lockout/tagout procedures in place.

Before beginning a lockout/tagout procedure, affected staff and equipment operators must be informed of the maintenance or repair activities that you will be doing. Be certain to include the length of time you expect the work to take. If there are shift changes, make sure others who may be affected are informed.

Only the person who places a lock and tag may remove it, unless specific procedures are utilized, providing adequate safeguards for the removal by others. Such specific removal procedures must be in writing. When more than one operation is being conducted on the same equipment, a lock must be applied for each operation. It is equally important that persons working in the area of a lockout/tagout operation understand and acknowledge the locks and tags.

For more information please consult the UND Lockout/Tagout Program, available from the Safety and Environmental Health Office, 777-3341.

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Machinery and Machine Guarding

Moving machine parts must be safeguarded to protect operators from serious injury.
Belts, gears, shafts, pulleys, flywheels, chains, and other moving parts must be guarded if there is a chance they could come in contact with the operator or a bystander.

Hazardous areas that must be guarded include the following:

  • Stored potential energy
  • Guards must be in place. If you notice that a guard is missing or damaged, contact your supervisor and have the guard replaced or repaired before beginning work. If a guard must be removed to perform maintenance or repairs, follow lockout/tagout procedures (See Industrial Safety - Lockout/Tagout). Replace the guard after repairs are completed.

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    Respiratory Protection Program

    Click Here to follow link

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    Scaffolding

    Scaffolding is primarily used on the University campus for the construction and maintenance of buildings and structures. It is important that any personnel constructing, maintaining, or using scaffolding be familiar with the following general safety requirements:

    Prior to Scaffold Erection

    Erection of Fixed Scaffold

    Use of Scaffolds

    Rolling Towers - all of the precautions listed above, plus:

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    Welding/Cutting/Brazing

    Welding, cutting, and brazing are forms of hot work that require special safety considerations. Departments performing hot work must develop an operating procedure and forward the completed procedure to the Safety and Environmental Health Office for review. If assistance is needed in developing the operating procedure, please contact the Safety and Environmental Health Office at 777-3341.

    Welding, Cutting, and Brazing Guidelines

    The proper selection of personal protective equipment (PPE) is very important when performing hot work. Ensure that the eye protection used is sufficient for the work being performed. The following additional PPE should be considered as well: fireproof apron, fire resistant gauntlet gloves, leather leggings, leather cape or shoulder covers, and earplugs. Respiratory protection may be necessary when engineering controls fail to provide to a safe atmosphere (see PPE-Respiratory Protection Program for details). Always take care to protect other people from the hazards of welding by using a welding curtain or other appropriate devices.

    Common hazards associated with welding include the following:

    Before welding, cutting, or brazing, inspect your equipment for the following:

    The following items are guidelines to be used in most welding, cutting, and brazing procedures:

    Gas welding and cutting tools are often fueled by oxygen and acetylene gas cylinders. These cylinders require special safety precautions to prevent explosions and serious injuries. Follow the safety guidelines below, and refer to the Laboratory Safety section in this manual for more information on gas cylinder safety:

    For additional safety information on welding, cutting and brazing, contact the Safety and Environmental Health Office at 777-3341.

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